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Gavin Price
Angleton ISD

ID #
006-436803
Witness
James Saccomanno
Tested
May 16, 2024
Certified
May 31, 2024

Welder Qualification Test Record

Qualification Type
Welder

WPS
WPS-EDU1
PQR
PQR-EDU1


Description of Variable

Actual Values
Used in Weld Test
Permitted Qualifications Range

Welding Process
SMAW 6010 Root 7018 Cap/Fill
SMAW 6010 Root 7018 Cap/Fill
Welding Current & Polarity
DCEP
AC or DC
Welding Position
1G
1F,2F,1G
Welding Progression (up or down)
N/A
N/A
Weld Backing Used (grooves)
Yes
With backing
Material Type (specification)
A-36 Steel
Any M-1 material
Plate Thickness - Groove
3/8"
1/8" to 3/4"
Plate Thickness - Fillet
N/A
1/8" to Unlimited
Pipe Wall Thickness - Groove
N/A
1/8" to 3/4"
Pipe Wall Thickness - Fillet
N/A
1/8" to Unlimited
Pipe Outside Diameter - Groove
N/A
> 24" Only
Pipe Outside Diameter - Fillet
N/A
All pipe fillets
Weld deposit thickness
1/8" per pass
1/8" per pass
Filler Metal - Specification #
AWS A5.1
AWS 5.1
Filler Metal - Classification #
E7018, E6010
E70XX, E60XX
Filler Metal - F #
F-3,4
F-1 to 4
GTAW Electrode - Specification #
N/A
N/A
GTAW Electrode - Classification #
N/A
N/A
Shielding & Gas Composition.
N/A
N/A
Visual Inspection
  • Acceptable: Yes
  • Procedure: IW-VT-01, Rev. 2, 07-25-12
*Note - Visual inspection shall be in the "as welded" condition. See D1.1 and 4.81.
Radiographic Test
  • Film ID #'s: N/A
Guided Bend Test
  • Face Bends Acceptable: Acceptable
  • Root Bends Acceptable: Acceptable
*Note - Bend specimens shall have all reinforcements removed. See D1.1 and 4.30.1.
Fillet Break Test
  • Weld Appearance: N/A
  • Fillet Weld Size: N/A
  • Fractured Root: N/A
  • Cross Section: N/A
*Note - For inspection and disposition of the fractured weld root see D1.1, 4.30.2.3 and 4.30.4.1.
The herein named authority, certifies that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of AWS D1.1: 2020 Structural Steel Welding Code.
Approved By
Richard J DePue
Organization
CWT Co.
Qualifications
SCWI, Test Supervisor
License Stamp
License
#03010018

Supplementary Information

  1. Welders are only qualified to weld on the thicknesses and diameters listed above.
  2. Welders are only qualified to weld in the positions listed above.
  3. Qualification on groove welds will qualify a welder to make groove and fillet welds.
  4. Qualification of fillet welds will only qualify a welder to make fillet welds.
  5. Welders are only qualified to weld the types of metals listed.
  6. A welder must be able to produce their updated log sheet anytime their certification is questioned.
  7. Structural welders are not qualified to make welds on pressurized components.
  8. Always make sure base and filler metals are clean and free of slag, scale, rust, oil, paint or other foreign materials.
  9. Oxy-fuel and plasma cut surfaces must be ground before welding to remove slag, oxides and heat affected zone.
  10. Base metals shall be preheated when surface temperature is below 32°F and recommended when surface is below 70°F.
  11. A welder is only qualified to use the electrodes identified above.
  12. Low hydrogen electrodes, F-4 (7018 and any ending in 5, 6, 8):
    • Must be stored in a heated vented oven at 250°F.
    • Cannot be exposed to the atmosphere for time periods exceeding 4 hours.
    • Must be purchased in a sealed container.
    • Cannot be used if damaged or wet.
  13. All other electrodes:
    • Must be kept dry.
    • Cannot be used if damaged or wet.
    • Should not be stored in an electrode oven with low hydrogen electrodes.
  14. For AWS D1.1, ASME IX and API 1104 codes, a welder's qualification/certification will expire in 6 months unless continuity is demonstrated. An AWS D9.1 qualification will extend to 12 months. In all cases, if continuity is demonstrated using the process, qualification/certification will extend indefinitely.

Gavin Price
Angleton ISD

ID #
006-436803
Witness
Gary Minter
Tested
May 15, 2023
Certified
June 09, 2023

Welder Qualification Test Record

Qualification Type
AWS D9.1 Welder Qualification

WPS
ANSI/AWS B2.1-1-016-94
PQR
Prequalified

Qualification Test Performed
> 70% Score Written Knowledge Test
Not Reported
Welding Process and Electrode Tested with
SMAW- E7018
Metal Type/Condition
Steel, Uncoated
Groove Weld Test Position/Backing
N/A
Fillet Weld Test Position
2F
Test Metal Thickness
3 Ga. (0.239 in.)
Shielding Gas
N/A

Essential Variables Qualified By Test
Types of Base Metal Qualified
Uncoated Steel < 0.30% C, 0.50% Cr
Welding Process Qualified
SMAW- Manual
Filler Metal F-Number Qualified
F-4
Welding Current Qualified for Use
DCEP
Production Positions Qualified For Use
1F, 2F
Metal Thickness Range Qualified For Use
11 ga. (0.120 in.) to 3 ga. (0.239 in.)

Visual Inspection Results
Complete Weld Joint Fusion and Penetration
Acceptable
Groove Weld Face Reinforcement < 1/8 in.
N/A
Required minimum throat size
Acceptable
Weld convexity < 1/8 in.
Acceptable
Porosity located in the weld is < 1/32 in.
Acceptable*
Undercut is less than < 1/32 in.
Acceptable*
Base Metal, Weld, HAZ, cracking
Acceptable
 
*Based on min. 1/8 in. metal thickness

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, joined, and examined in accordance with the requirements of AWS D9.1 Sheet Metal Welding Code.
Approved By
Richard J DePue
Organization
CWT Co.
Qualifications
SCWI, Test Supervisor
License Stamp
License
#03010018

Supplementary Information

  1. Welders are only qualified to weld on the thicknesses and diameters listed above.
  2. Welders are only qualified to weld in the positions listed above.
  3. Qualification on groove welds will qualify a welder to make groove and fillet welds.
  4. Qualification of fillet welds will only qualify a welder to make fillet welds.
  5. Welders are only qualified to weld the types of metals listed.
  6. A welder must be able to produce their updated log sheet anytime their certification is questioned.
  7. Structural welders are not qualified to make welds on pressurized components.
  8. Always make sure base and filler metals are clean and free of slag, scale, rust, oil, paint or other foreign materials.
  9. Oxy-fuel and plasma cut surfaces must be ground before welding to remove slag, oxides and heat affected zone.
  10. Base metals shall be preheated when surface temperature is below 32°F and recommended when surface is below 70°F.
  11. A welder is only qualified to use the electrodes identified above.
  12. Low hydrogen electrodes, F-4 (7018 and any ending in 5, 6, 8):
    • Must be stored in a heated vented oven at 250°F.
    • Cannot be exposed to the atmosphere for time periods exceeding 4 hours.
    • Must be purchased in a sealed container.
    • Cannot be used if damaged or wet.
  13. All other electrodes:
    • Must be kept dry.
    • Cannot be used if damaged or wet.
    • Should not be stored in an electrode oven with low hydrogen electrodes.
  14. For AWS D1.1, ASME IX and API 1104 codes, a welder's qualification/certification will expire in 6 months unless continuity is demonstrated. An AWS D9.1 qualification will extend to 12 months. In all cases, if continuity is demonstrated using the process, qualification/certification will extend indefinitely.